Use of Hydrated lime in surface carpeting of modern highways is recognized practice all over the world. 
Hydrated Lime is used as a filler in asphalt layer of roads. It is mixed with the asphalt and increases the softening temperature of asphalt layer, In this way it prevents the surface deformation of the road. us of Hydrated Lime in asphalt layer gives greater durability against rain water and damages due to the changes in temperature. Moreover it is used as stabilizer in the lower layer of the road.

MAIN APPLICATION QUICK LIME AND HYDRATED LIME

A broad product line allows lime quality to meet the wide ranging and ever growing needs of customers in many industries. For example in alkaline paper making, lime as raw material is used to produce a precipitated calcium carbonate as filler for improving the brightness and opacity of fine paper. In environmental applications include the scrubbing of combustion gasses, as well as the treatment of drinking water, industrial and municipal sewage sludge and effluents. These are but a few of many specialized markets that lime quality supplies.

1.  PULP AND PAPER

  • Fine papers - PCC

  • Mineral fillers

  • Coating pigments

  • Kraft pulp

  • Causticzing agent

  • Effluent treatment

2.  STEEL

  • Fluxing agent for steel purification

3.  MINES

  • Alumina production 

  • Causticizing agent

  • Filtering aid

  • Ore floatation - Depressant

  • PH regualtor

  • Acidic waste water treatment

  • Cyanidation of gold and silver ores

4.  CONSTRUCTION

  • Asphalt shingles

  • Asphalt paving-antistripping agent

  • Calcium silicate brick

  • Fiber Glass

  • Soil Stabilization

  • Glass manufacturing

5.  CHEMICAL PRODUCTS

  • Absorbents 

  • Filtering aid

  • Waste water treatment

6.  AGRICULTURE

  • Adjusting soil PH

  • Cogeneration plants

  • Industrial waste treatment 

  • Waste water treatment

7.  MUNICIPALITIES

  • Water Treatment 

  • Softening - pH regulator 

  • Purification - Corrosion control

  • Sewage sludge pasteurization and stabilization

  • Sludge conditioning

    Reports

  • In hot climates harder, more viscous asphalt (grade 40 - 50) are normally recommended to obtain more stability from asphalt as well as from aggregate interlock. If the mix is designed and constructed to maximum aggregate to aggregate contact, then the properties of the asphalt cement are less important. Regard less asphalt content on the low side of the acceptable range are recommended for these areas. Higher traffic areas would demand the lower asphalt contents within the acceptable range. The strength and flexibility of the mixture will be largely determined by the mechanical properties of the filler-binder mortar. The quality of filler present in the filler binder mortar is very important, too much and voids are created in the mortar, too little and the mortar develops the strength properties of the binder only.

  • Strength of a mixture or perhaps more accurately, resistance to deformation under heavy load can be obtained either by using high viscosity binders in the binder filler mortar or by using crushed tones with rough angular surfaces of the aggregates or both at the same time.

  • Addition of approximately 1.5% Hydrated lime filler is very much useful for improving properties of filler as regard viscosity, ductility and grade penetration.

  • The ratio of filler to the binder (asphalt) should range from 1-1.5. The optimum ratio is obtained whenever the mix yields (Ring & Ball method) between 70-95oC,

  • It has been observed that generally Filler - Asphalt mixtures are showing 59-62oC softening point. However, with the addition of approximant 1/5 % hydrated lime in approved, well graded mixes softening point jumps to more hydrated lime in approved, well graded mixes softening point jumps to more than 73oC which is reasonable good against thermoplastic deformations during the summer season at Lahore. Hydrated lime can be used as mineral filler which acts as an extender of the binder and performs two important functions. First it acts as a void filling material to help produce a dense, durable mix. Second, it imparts stability and stiffen the mix. In order to reduce the occurrence of rain water damage hydrated lime is added to the mix as mineral filler at a rate of 1-2% by weight of aggregate. This material may be added as a dry powder. The performance of asphalt layers in 
    flexible pavements has been of considerable interest and importance to the transportation infrastructure industry since asphalt paving became a common practice. A well designed, asphalt pavement should be able to support traffic induced stresses and strains as well as damaging effects of climatic conditions during the entire designed service life, while providing an adequate level of serviceability.

It is well known that the performance of asphalt layers depends on:

A)  The composition of the asphalt mix,
B)  The engineering properties of the compacted asphalt mix,
C)  Quality control exercised during the manufacture and construction, 
D)  Properties of the supporting pavement layer in particulate their flexural stiffness, and the bond
      between the layers.

E)  The volume and type traffic and environmental and drainage conditions.

The main purpose of mix design is determining the optimum properties of the available aggregates including filler and binder which will produce a mix that:

a. Can be spreaded and compacted to a uniform surface of suitable texture;

b. Which has adequate resistance to deformations;

c. Will withstand, without cracking, repeated elastic deflections of the pavement.

d. Will be impermeable to water and remain durable.

Climate Classifications and Temperature Computations.

The climatic regions may be classified as follows (Finn, Nair and Hilliard 1976):

a. Cold: Main. ambient Temperature of - 18o C.

b. Moderate: Normal maximum daily temperature of 32o C or less.

c. Hot: Normal maximum daily temperature of 32o or more.


Reference

"Asphalt Mix Design for Hot Climate Regions" paper by Mr. Livneh, M.Sc., D.Sc. Published in Australian Road 
Research, June 1990. Mix Design Methods, MS-2, 1993 edition from Asphalt Institute. U.S.A.

Circular No. 2401 dated 21.5.1407 H (jan, 1987) from Ministry of Communication, kingdom of Saudi Arabia.

Civil Engineering Materials edited by N. jackson, published by English Language Book Society, U.K.

Filler in Asphalt Mixtures, Research Report No. 69-2 (RR-69-2) revised in April 1983.

Hot Mix Asphalt Paving, 31 July, 1991 by U.S. Army Corps. Of Engineers.

 

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